G o o g l e  Rating

4.8

5485 NW 22 Ave. Fort Lauderdale, FL 33309   |   Sales@planexhaust.net

crossover exhaust

Home / crossover

Want to start a project with aIRCRAFT eXHAUST?

At Aircraft Exhaust Corp. we combine our experience with unparalleled service to find solutions for your exhaust needs.

crossover aircraft exhaust

CROSSOVER WITH TAILPIPES AND HEAT MUFFS

Aircraft Exhaust Corp. has standard crossover systems that fit many different applications of aircraft with Lycoming 4 cylinder engines. Lycoming engines are the only manufacturer that sees a gain from the savaging effect of a crossover. The crossover is a good system for the money. It is more expensive than single side stacks but it is quieter and has more area for cabin heat. The HP output is more than a single muffler or a single stack style with muffler.

CROSSOVER WITH MUFFLERS AND HEAT MUFFS

The crossover is a different system that fits the tightest cowls. They are quieter than the single side stacks due to the length of tubing between each cylinder and out to a long detachable tailpipe or muffler. The tailpipe is attached using a ball joint on the crossover and a bell joint on the tailpipe with back up rings, bolts, springs and nuts same with the muffler system. The tailpipes and mufflers come with a tailpipe support clamp so a support can come from the engine or airframe to the tailpipe support clamp with a customer supplied cable rubber hangers or other means.

If a further reduction of Db’s is wanted or more cabin heat is desired than is available from the 2” tailpipe; this system is designed to be able to add XM or GP mufflers when ever needed.

With the addition of mufflers the heat is drawn directly from them and is an excellent set up for great cabin heat, lower Db, and a good exhaust system. Call our sales team to get more information about your application or to place your order.

The standard crossover system that we supply off the shelf is for the 4 cyl Lycoming and crosses over just forward of the air intake or carburetor. If you have a forward facing induction system or offer modifications that do not allow this type of crossover then a PVC kit must be purchased. You can build up out of PVC a working crossover that fits your engine and aircraft. The PVC unit does not have the same price as our standard crossover. The standard crossover has a lower cost due to the pre bent tubes and the ease of fabrication time. Crossovers made from PVC are priced according to make and model of engine, amount of bends required, complexity and what is needed for support and heat muffs.

*aircraft exhaust corp. does not keep fixtures for custom exhaust systems. all of our custom exhaust systems are fabricated to the customer’s specific need by a pvc kit or a sample provided by the customer.

standard crossover lycoming 320/360 systems with mufflers

Package includes:
Exhaust, Cylinder #1,2,3,4

Mufflers, Shroud, Tailpipe & Installation Kit

TOTAL= $2250

For the whole system with you supplying the final mounting from the clamp is: $985.00

The base system is $625.00
The detachable tailpipes are $75.00 each x 2 = $150.00
8” shroud with 2” ports – $95.00 each = $95.00
Carb heat shroud-$75.00 each = $75.00
Support clamp for tailpipe = $20.00 each x 2 = $40.00

crossover system without mufflers

Package includes:
Exhaust, Cylinder #1,2,3,4

Shroud, Tailpipe & Installation Kit

TOTAL= $1950

for the whole system: $1463.00

Muffler Pin clamp for tailpipe to muffler w/ support block- $35.00 each x 2 = $70.00 All hardware (nuts, bolts, etc) – ……………$15.00

Blow proof gaskets – $5.85 each x 4 = ….$23.40

standard crossover lycoming 320/360 systems with mufflers

Package includes: Exhaust, Cylinder #1,2,3,4

Mufflers, Shroud, Tailpipe & Installation Kit

TOTAL= $2250

For the whole system with you supplying the final mounting from the clamp is: $985.00

The base system is $625.00
The detachable tailpipes are $75.00 each x 2 = $150.00
8” shroud with 2” ports – $95.00 each = $95.00
Carb heat shroud-$75.00 each = $75.00
Support clamp for tailpipe = $20.00 each x 2 = $40.00

crossover system without mufflers

Package includes: Exhaust, Cylinder #1,2,3,4
Shroud, Tailpipe & Installation Kit

TOTAL= $1950

for the whole system: $1463.00

Muffler Pin clamp for tailpipe to muffler w/ support block- $35.00 each x 2 = $70.00 All hardware (nuts, bolts, etc) – ……………$15.00

Blow proof gaskets – $5.85 each x 4 = ….$23.40

Testimonials

What our customers
are saying about us

Outstanding service thanks to Gene and crew! Drove from St. Pete for a part and they had me ready to go in under 2 hours might have been a day and a half, thanks so much for helping keep our Sea Planes in service! Highly recommend company for quality and service!
Aaron Diedrichs
Chief Pilot
Terrific service and exhaust repairs on a PA-28-140, Cessna 172P, and J-3. Quick turnaround, too. Thanks Wayne, Stephanie, and Gene! Please thank your gifted team of artisans who truly know their craft.
Lilly Dennis
Customer
One of the most reliable Aircraft Exhaust Fabricators around. It’s always great customer service and great products that I receive from them. They are my one stop shop for my needs that other places always fall short on. Would highly recommend to everyone around.
FlyByJose
Customer
Wayne at Plane Exhaust Corp is the best. I called Thursday needing an exhaust tube made. Dropped off the original in the morning and had a new part made by the afternoon. Thank you Wayne for the excellent service and willingness to help me out when everyone was too busy. 10 stars. Will return In the future.
K H
Customer
I recently used Plane Exhaust’s services for the first time on recommendation of my mechanic. One day before a students checkride, we discovered a crack in the exhaust. It was Saturday, but the owner arranged for someone to meet us at the shop after hours and the repair was completed in time for the checkride. Very happy with the sense of urgency, quality of repair, and we were not even charged additional for AOG. Highly recommend!
Marcus Summa
Customer
Have been doing business with Wayne from Planexhaust for more than 5 years. Always on time and good price. Recommended
Marcelo Fabiano
Chief Pilot
AIRCRAFT EXHAUST CORP.

we combine our experience with unparalleled service to find solutions for your exhaust needs.

from the most complex exhaust systems to the simplest exhaust repairsthe professionals at aircraft exhaust corp. look forward to working together with you on your next aircraft exhaust project!

*aircraft exhaust corp. does not keep fixtures for custom exhaust systems. all of our custom exhaust systems are fabricated to the customer’s specific need by a pvc kit or a sample provided by the customer.